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Torque Settings for Electrical Terminations

Recommended torque settings for MCBs, busbars, connectors, and cable terminations per manufacturer data

MCBsBusbarsConnectorsCable lugs

Why Torque Settings Matter

Loose connections are one of the leading causes of electrical fires. Correct torque ensures reliable, low-resistance joints that remain secure over time.

BS 7671 Regulation 526.2 requires that all connections are made in accordance with the manufacturer's instructions. Manufacturer torque values must be applied using a calibrated torque screwdriver. Under-tightening leads to high-resistance joints; over-tightening damages terminals and conductors.

Regulation 526.2

Every connection must be accessible for inspection, testing, and maintenance. Torque values must be applied as specified by the equipment manufacturer. Where no value is specified, use the general guidance values in the IET Electrician's Guide.

Consumer Unit Terminal Torque Values

Typical CU terminal torque by manufacturer

Manufacturer data sheets
ManufacturerMCB (Nm)RCBO (Nm)Main Switch (Nm)Busbar (Nm)
Hager2.02.03.54.0
MK Sentry2.52.54.05.0
Schneider2.02.03.54.5
Wylex2.02.03.54.0
Contactum2.02.03.54.5

Always verify against the specific product data sheet. Values may differ between ranges.

Accessory and General Termination Torque

General torque values for accessories and fixings

IET guidance and manufacturer data
Termination TypeTorque Range (Nm)Notes
Socket outlet terminals0.8 - 1.2Plastic faceplate — do not overtighten
Light switch terminals0.5 - 0.8Small terminals, easily damaged
FCU / fused spur0.8 - 1.2Fuse carrier terminals may differ
Junction box0.5 - 1.0Depends on manufacturer
Cable gland (20mm)8 - 12Use a spanner, not a torque screwdriver
Earthing clamp2.0 - 3.0Main bonding connections
Cable lug bolt (M8)20 - 25Use a torque wrench

Torque Screwdriver Selection

Most domestic and light commercial work requires a torque screwdriver covering 0.5 - 5.0 Nm. For distribution boards and busbars, a second tool covering 2.0 - 10.0 Nm may be needed. Cable glands and lugs require a torque wrench.

Calibration

Torque screwdrivers should be recalibrated annually or after approximately 5,000 operations. Keep the calibration certificate with your test equipment records. Popular brands include Wiha, Wera, and Norbar.

Thermal Cycling

Connections subject to high load currents (immersion heaters, cookers, showers) experience thermal cycling that can loosen terminals over time. These connections should be checked during periodic inspections and retorqued if necessary.

Frequently Asked Questions

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