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UPS & Generator Sizing Calculator

Calculate UPS rating, generator size, and battery capacity for your installation

Reference Info & Formulas
Sizing Approach

UPS: Sized on continuous running load plus safety margin.

Generator: Sized on starting (inrush) load — motors draw 6× FLC on DOL start.

Battery: Sized on runtime × power at battery DC voltage.

Typical Loads

Server rack: 3–6 kW, PF 0.9

Network switch: 0.5 kW, PF 0.95

HVAC unit: 5–15 kW, PF 0.85 (motor)

Lift motor: 10–30 kW, PF 0.8 (motor)

Lighting: 1–5 kW, PF 0.95

Connected Loads
Add each load with power rating and type
Load 1
kW
Requirements
Runtime and application criticality

Data: IEEE 485 / IEC 62040 sizing principles

For guidance only. The responsibility for any electrical installation lies with the qualified person carrying out the work. Always verify calculations independently and apply professional judgement.

UPS vs Generator — When You Need Both

UPS provides instantaneous power during mains failure. Generators provide long-duration backup but take 10–30 seconds to start.

The typical arrangement for critical power is: Mains → UPS (battery bridge) → Generator (long-term backup). The UPS covers the gap while the generator starts and its output stabilises. For non-critical loads, a generator alone may suffice with a brief interruption.

Motor Starting Multipliers

Starting current multipliers by motor start type

BS EN 60947 / BS 7671
Start MethodStarting CurrentStarting DurationTypical Use
DOL (Direct On Line)6–8× FLC2–5 secondsMotors up to 11kW
Star-Delta2–3× FLC5–10 secondsMotors 7.5–75kW
Soft Starter2–4× FLC5–30 secondsPumps, fans, compressors
VFD (Variable Frequency)1–1.5× FLCContinuous rampVariable speed loads

Generator must be sized for worst-case starting scenario. Stagger motor starts where possible.

Battery Sizing Considerations

Temperature Effects

Battery capacity reduces by approximately 1% per degree below 20°C. At 10°C, a 100 Ah battery effectively delivers only 90 Ah. Install batteries in a temperature-controlled environment or add 10–20% margin for uncontrolled spaces.

Battery Life

Lead-acid UPS batteries typically last 3–5 years; lithium-ion 8–12 years. Factor in replacement costs when evaluating total cost of ownership. Replace batteries before they lose more than 20% of rated capacity.

Frequently Asked Questions

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