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EV Charger Load Assessment

Complete the electrical load assessment for EV charger installation \u2014 supply check, cable sizing, and earthing requirements

Reference Info & Formulas
Charger Ratings

3.6kW (16A): Slow charge, 10-12 hrs

7kW (32A): Fast, most common domestic

22kW (32A 3ph): Rapid, commercial

7kW is standard for UK home installations

PME Earthing

Earth electrode REQUIRED for EV chargers on TN-C-S (PME) supplies

Per Regulation 722.411.4.1

Unless charger has PEN fault detection

Existing Supply
Current electrical supply details

Measured or estimated current demand

EV Charger Specification
Charger details and load management
Installation
Cable route and charger location

Data: BS 7671:2018+A2:2022 Section 722, IET Code of Practice for EV Charging

For guidance only. The responsibility for any electrical installation lies with the qualified person carrying out the work. Always verify calculations independently and apply professional judgement.

How This Calculator Works

The EV load assessment calculator checks supply adequacy, applies diversity for multiple chargers, and determines cable, protection, and earthing requirements.

The assessment follows the process outlined in the IET Code of Practice for Electric Vehicle Charging Equipment Installation. It starts with the existing maximum demand (measured or estimated), adds the EV charger demand with appropriate diversity factors, and checks whether the total falls within the main fuse rating. If load management is specified, the effective demand is reduced accordingly.

Total demand = Existing demand + (N x I_charger x Diversity factor)
Existing demand
= Current maximum demand in amps (measured or estimated)
N
= Number of EV chargers
I_charger
= Current rating of each charger (A)
Diversity factor
= 1.0 for 1 charger, 0.8 for 2, 0.7 for 3, 0.6 for 4+

IET Code of Practice for EV Charging, Table A.1

The cable is sized for the individual charger circuit (no diversity on a single final circuit) using BS 7671 tables, with a voltage drop check against the 3% limit for final circuits. Protection is selected per Section 722, and the earthing assessment checks whether an earth electrode is required based on the supply type.

Quick Reference \u2014 EV Charger Circuit Sizing

Common EV charger ratings and requirements

BS 7671 Section 722, Tables 4D5 and 4D4A
ChargerCurrentCable (Clipped)Cable (SWA Buried)MCBRCD
3.6kW (1ph)16A2.5mm² T&E2.5mm² SWA20A Type BType A 30mA
7kW (1ph)32A6mm² T&E6mm² SWA32A Type BType A 30mA
7.4kW (1ph)32A6mm² T&E6mm² SWA32A Type BType A 30mA
11kW (3ph)16A/phase2.5mm² T&E2.5mm² SWA20A Type BType B 30mA
22kW (3ph)32A/phase6mm² T&E6mm² SWA32A Type BType B 30mA

Cable sizes assume Method C or Method D, 30\u00B0C ambient, no grouping. Verify voltage drop for runs exceeding 20m. RCD type depends on charger DC fault detection capability.

Practical Notes

PME Earthing \u2014 Regulation 722.411.4.1

On TN-C-S (PME) supplies, an earth electrode is required for the EV charger circuit unless the charger incorporates PEN fault detection. The earth electrode must achieve a resistance low enough (typically below 200 ohms) to ensure disconnection under TT conditions. Test the electrode resistance and record it on the electrical installation certificate. Failure to address PME earthing is a major safety risk and a common compliance failure.

Supply Adequacy \u2014 Measure, Don't Guess

The existing maximum demand should ideally be measured using a maximum demand indicator or data logger over at least 24 hours, including typical usage patterns. Estimating from circuit ratings alone will significantly overstate the actual demand. An accurate measurement can be the difference between a supply upgrade (costing thousands) and a straightforward installation with load management.

Dynamic Load Management Saves Supply Upgrades

Installing a CT clamp for dynamic load management costs a fraction of a DNO supply upgrade. For properties with 60A or 80A supplies, dynamic management can allow a 7kW charger that would otherwise exceed the supply capacity. The charger throttles back automatically when other loads (shower, cooker, etc.) are running, then ramps up to full power when demand drops. Most modern chargers support this via a simple CT clamp on the meter tails.

Frequently Asked Questions

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